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Narada Battery uses 5 sets of 700TG/600TC heat sealing machines for large and medium ABS container sealed batteries; 9 sets of large and medium sealed battery filling machines of 2, 6, 9 and 12 heads respectively; One 600TC squeeze welding and heat sealing assembly line for medium ABS container sealed batteries; and 4 air leakage testers.
These Zhongguan facilities are used for assembling large and medium sealed batteries, with a maximum daily production of 2500 pieces and a yield rate of nearly 100%. The annual production value of heat sealed ABS container sealed batteries exceeds RMB100 million.
The air leakage, water leakage, tensile strength and collapse resistance performances of the sealing joint of finished ABS container batteries are better than that of the injected parts themselves. The quality has reached international level. A battery plant was built in Iran by Nandu using complete plant from Zhongguan.
SHUANGDENG uses four 700TG full automatic assembly lines for 2V ABS container heat sealed batteries, complete with full automatic speed regulated chain conveyors, full automatic ABS heat sealing machines, roller track and universal benches, full automatic water bath air leakage testers and full automatic terminal resin curing machines etc.
Shuangdeng uses one 900X full automatic assembly line for heat sealed ABS container medium 12V VRLA batteries, complete with a punching machine, roller tracks, a full automatic squeeze welder, a full automatic high current shear tester and one full automatic heat sealing machine etc.
These Zhongguan equipments are used for automatical assembling of large and medium sealed batteries, with a maximum daily production of 2500 pieces/day and a yield rate of nearly 100%. The annual production value of heat sealed ABS container SLA exceeds RMB 200 million.
Air leakage, water leakage, tensile strength and collapse resistance performances of the sealing joint of finished ABS container batteries are better than that of the injected parts themselves. The quality has reached international level.
COSLIGHT uses 4 Zhongguan 700TG heat sealing machines for large and medium ABS container sealed batteries; 1 6-head medium sealed battery filling machine; 1 squeeze welding/heat sealing full automatic assembly line; 1 air leakage tester; and 1 vent cover heat sealing machine for automotive batteries.
These Zhongguan facilities are used for assembling large and medium sealed batteries, with a maximum daily production of 2500 pieces and a yield rate of nearly 100%. The annual production value of heat sealed ABS container sealed batteries exceeds RMB 100 million.
The air leakage, water leakage, tensile strength and collapse resistance performances of the sealing joint of finished ABS case batteries are better than that of the injected parts. The quality has reached international level.
COSLIGHT uses HRD-3000A/2V-18V PCU controlled high current testers; capacity, life, charge acceptance and cranking performance testers; and UBT PCU controlled universal battery testers for quality monitoring tests of various kinds of batteries
SACRED SUN uses 10 sets of XGS-700HK×2 large sealed battery filling machines; 2 6-nozzle small sealed battery filling machines; 9 XGC series full automatic resin curing and drying machine for large, medium and small sealed batteries; 4 Zhongguan air leakage testers; 60 meters of roller conveyor; 6 ball benches; 2 stepless speed regulation chain conveyors for assembly acid filling of large, medium and small sealed batteries using glue sealing process. Yield rate is close to 100%. The value of sealed batteries produced on these Zhongguan equipments is over 100 million RMB annually. The product quality has reached international level.
Tianjin Power Sources Institute uses 390 circuits of XCF series 300V/2.5~400A PCU controlled battery formation chargers;2 sets of central computer monitoring system; 5 sets of 3A-200A/2V~200V multi-circuit UBT testers; 1 high current discharger; 1 UID-600TG 4-function full automatic testers for medium and small sealed batteries; 2 XGS-600TGK full automatic volumetric vacuum filling machine for medium and small batteries; 1 large SLA volumetric filling machine; 2 Zhongguan high voltage plate short circuit testers for medium SBA; 2 Zhongguan air leakage testers; 1 date marking machine; 1 special 2V battery heat sealing machine; 3 full automatic resin curing and drying machine for medium and small batteries; 34 meters of roller conveyer.
Shenzhen SENRY Power Tech Co., Ltd. uses 620 circuits of XCF series 300V/2.5~5A PCU controlled battery formation chargers; 20 sets of XGS-400T/600T/700H PCU controlled filling machine for large, medium and small batteries; 4 sets of 5A-200A/2V~36V multi-circuit UBT universal testers and central computer monitoring system; 1 Zhongguan 900C full automatic assembly line for medium ABS case SLA batteries (punching → reverse polarity testing → through partition welding → high current shearing → short circuit testing → heat sealing → air leakage testing); 1 set of UID-600TG full automatic 4-function medium sealed battery tester.
These Zhongguna equipments have been running around the clock or under full load reliably, fulfilling production processes of automatic assembling, acid filling, formation charging and testing etc. of sealed batteries. Maximum daily production of sealed batteries are over 13000 pieces, yield rate of finished products is close to 100%. The annual production value of sealed batteries exceeds 100 million RMB. The product quality has reached international level.
Camel uses 39 sets of XCF series PCU controlled 350/200A plate formation chargers; 20 circuits of Zhongguan XCF-300V/3A PCU controlled battery formation chargers; 82 sets of XCF-350V/30A PCU controlled battery formation chargers; 3 sets of central monitor/control computer networks; 2 sets high current universal testers; 7 Zhongguan 900C full automatic assembly lines for automotive batteries (punching → short circuit testing → sqeeze welding → high current shearing → short circuit testing → heat sealing → air leakage testing → drying →vent sealing and marking); one Zhongguan 900M unmanned full automatic assembly line for motorcycle batteries; two 400TC full automatic assembly lines for motorcycle batteries; 7 Zhongguan full automatic curing and drying machines; 4 sets of ABS vent cover heat sealing machines; 1 filling machine; 1 finishing machine before brand marking; 1 set of UID-400TG full automatic PCU controlled multi-function tester.
These Zhongguan equipments have been working under full load continuously and reliably, fulfilling production processes like plate charging, automatic assembling, acid filling, battery charging and testing etc. of automotive and motorcycle batteries. Maximum daily production of automotive and motorcycle batteries reaches over 8000 pieces, with a yield rate of nearly 100%. The annual production value is over 100 million RMB. Product quality has reached international level.
In summary, through concentrated research and continuous innovation, Zhongguan has successfully launched complete sets of world-class equipment, including full automatic assembly lines (squeeze welding machine and heat sealing machine etc.) for PP or ABS case batteries, filling machines, formation chargers and testers etc. Over 15000 sets of Zhongguan equipment used by more than 1200 customers have evidenced the overall strength of Zhongguan brand.
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